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Why Do Clay Bricks with a Refractory Temperature of 1770°C - 2000°C Become the Preferred Choice for Industrial Furnaces?

Rongsheng Refractory
2025-09-18
Product description
Why do clay bricks with a high refractory temperature ranging from 1770°C to 2000°C become the preferred choice for industrial furnaces? This article details how high - performance refractory clay inspection bricks, with their excellent thermal stability, low porosity, and high mechanical strength, can handle extreme high - temperature working conditions. It also supports customized solutions to help enterprises improve energy efficiency and operational reliability. It is suitable for procurement personnel and engineering technicians in high - temperature industries for reference.
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The Core Pain Points of High-Temperature Industries for Refractory Materials

In high-temperature industries such as steelmaking, glass manufacturing, and cement production, the demand for high - performance refractory materials is crucial. These industries often operate under extreme conditions, with temperatures soaring above 1000°C. The existing refractory materials in the market usually face problems like poor thermal stability, high porosity, and low mechanical strength. High porosity can lead to the penetration of corrosive substances, reducing the service life of the refractory materials. Low mechanical strength makes them prone to cracking and damage under high - temperature and high - pressure conditions, which not only affects the normal operation of industrial furnaces but also increases maintenance costs and energy consumption.

Comparison of performance between different refractory bricks

Physical Performance Advantages of the Clay Brick

Temperature Resistance

The clay brick produced by Rongsheng has an excellent temperature resistance range of 1770°C - 2000°C. This high - temperature resistance allows it to maintain its structural integrity and performance in extremely high - temperature environments. In contrast, ordinary refractory bricks may start to deform or lose their refractory properties at temperatures above 1500°C. For example, in a steelmaking furnace where the temperature can reach up to 1800°C, this clay brick can work stably for a long time, ensuring the normal operation of the furnace.

Porosity

With a low porosity of only 16%, this clay brick effectively prevents the penetration of corrosive gases and molten metals. Low porosity means fewer channels for corrosive substances to enter the interior of the brick, which significantly extends its service life. In industrial furnaces where there are a large number of corrosive gases, such as sulfur - containing gases in glass - making furnaces, the low - porosity clay brick can resist corrosion and maintain its performance for a long time.

Mechanical Strength

It has high mechanical strength, which enables it to withstand the mechanical stress and thermal stress generated during the operation of industrial furnaces. Whether it is the impact of materials during the feeding process or the thermal expansion and contraction caused by temperature changes, this clay brick can maintain its shape and structure without cracking or breaking easily. For example, in a cement kiln, where there is continuous mechanical vibration and thermal cycling, the high - strength clay brick can ensure the long - term stable operation of the kiln.

The clay brick in a high - temperature industrial furnace

Thermal Recovery Value and Energy - Saving Effect in Gas Combustion Systems

In gas combustion systems, this clay brick shows excellent thermal recovery value. It can absorb and store a large amount of heat during the combustion process and then release it slowly during the non - combustion period. This heat - storage and heat - release process not only improves the thermal efficiency of the combustion system but also reduces energy consumption. According to relevant tests, using this clay brick in a gas - fired industrial furnace can increase the thermal efficiency by about 15% - 20% and save energy by about 10% - 15% compared with using ordinary refractory materials. This not only helps enterprises reduce production costs but also meets the requirements of energy conservation and environmental protection.

Rongsheng's Customization Service and Global Supply Capability

Rongsheng offers customized solutions for different industrial applications. Whether it is the shape, size, or performance requirements of the clay brick, Rongsheng can design and produce according to the specific needs of customers. This flexibility makes it an adaptable choice for various industrial scenarios. Moreover, Rongsheng has a global supply network, which can ensure the timely supply of products to customers around the world. No matter where the customer is located, they can get high - quality clay bricks in a timely manner, which provides a reliable guarantee for the continuous operation of enterprises.

Rongsheng's clay bricks in different industrial scenarios

Typical Application Scenarios

In the steelmaking industry, this clay brick can be used in the lining of electric arc furnaces, converters, and ladles. Its high - temperature resistance and mechanical strength can ensure the long - term stable operation of these furnaces. In the glass - making industry, it can be used in the melting furnaces and regenerators, effectively resisting the corrosion of molten glass and high - temperature gases. In the cement industry, it is suitable for the linings of rotary kilns and pre - heaters, withstanding high - temperature and high - pressure conditions.

Are you interested in learning more about this high - performance clay brick? Do you have any questions about its application in your industry? Please leave your comments below or click here to contact us for more product details. Let Rongsheng's clay brick become your reliable high - temperature solution!

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